How to remove tensioner pulley bolt. Remove pulley from tensioner.


  1. How to remove tensioner pulley bolt. To Support Nov 7, 2013 · Learn how to fix a squeaky tensioner pulley in your car. 8. If the bolt hole is deep enough; but, the bolt is too short, go to an auto parts store and get the longer bolt. Then there was not enough room for that between the tensioner and the long bolt, so I switched to a 14mm wrench. The next time you work with a drive belt, timing belt, or timing chain, you’ll likely have to loosen a tensioner pulley to remove it. Grab your self a drift, dill bit or allen key, use the serpentine belt tensioner tool turn it counter clock wise (left) while insert the allen key, when the key drops in place slowly release tension. Jan 4, 2013 · Possibly the power steering just to move the top hose vs. Tighten bolt to 61 N·m (45 ft. This particular vehicle is 2006 Chevy Trailblazer but is the same process on m Jul 8, 2020 · step 6 (the pain in the ass step): loosen the drive belt tensioner bolts, there are two and the top one is partially hidden behind the power steering pump pulley. The main steps for removing a broken tensioner pulley bolt include securing the tensioner pulley with a screwdriver or clamp, drilling into the bolt head, using an extractor to remove any remaining pieces of the bolt, and then replacing the tensioner pulley with a new one. 7. video/ib-1AEBT00100This video shows you how to install a new TRQ tensioner pulley in y Mar 10, 2013 · Tried removing idler pulley, running the belt, then reinstalling idler pulley, but of course that wouldn't work. Once the tension is released, pull the serpentine belt out from the vehicle. Remove the 3x 13 mm bolts holding the tensioner (arrows in photo). INSTALLATION (1) Install pulley and pulley bolt to tensioner. A bad tensioner pulley will create a squeaking, chirping, or grinding sound. I get it and the fox confused and wouldn't even post further info. (e. If you have about an inch of undamaged threads, that should be enough. My car has 200000 Mar 4, 2013 · It matches up with what's in the engine compartment. I'm not familiar with a hydraulic unit because I have a mechanical, but there are 2 ways to remove tension on the mechanical one: thru the special hexagonal knob on the housing (the right way) and thru the t50 bolt (the wrong way but it works too, so who cares). See full list on ford-trucks. Please leave comments. com sells it for $1. 6. I had to loosen with the bit, remove the bit, then take the screw out by hand, then remove the pulley. Then, use an E14 socket to remove the tensioner's only mounting bolt. Remove the belt from a pulley and release the tensioner. May 5, 2014 · Then, place a wrench on the tensioner's pulley bolt and rotate clockwise to slacken the belt. Apr 1, 2021 · Remove upper bolt for tensioner (10mm), loosen lower bolt (don’t remove) Loosen & remove idler pulley (14mm) Remove adjuster pulley (14mm) & tensioner (10mm) Remove timing belt stopper (10mm) Remove timing belt & transfer markings to new belt; Remove water pump (10mm, 5 bolts), clean mounting surface; Install new water pump & o-ring (10mm, 8. Route the serpentine belt back on, using your routing diagram; Tighten the tensioner adjustor bolts; Bolt the cover back on. Mar 16, 2015 · I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. There is no need to replace the spindle. Use the existing hardware from the old pulley if the new pulley doesn’t come with bolts and gaskets. To get the bolt out, you would use the same wrench, 14mm and turn on the bolt counterclockwise to loosen it. Step 3. The new pulley also comes with a new style cup/washer on the front and a black cup/washer on the back. Jun 29, 2010 · bracket (two bolts). Pull on that and see that loosens the belt. Release that slowly and you can pull your belts right off. Put a socket on the bolt and turn the bolt counterclockwise to break it loose. Bolt the tensioner assembly back in. (See Image 5) Mar 15, 2002 · And Kurt and the others have you covered on the tensioner fastener situation. Jan 7, 2018 · Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. Mar 16, 2013 · - Remove belt tension - Remove PS pump / reservoir and set aside. A tensioner pulley uses a spring loaded arm or a hydraulic actuator to apply the proper pressure and help keep the belt tensioned and aligned. It would be best to replace a bad idler pulley immediately to avoid future problems caused by complete idler pulley failure. Optional steps. I can't see anything that I can pry the hydraulic unit against, or even how that would be possible with the belt dangling in the way. First with a 14mm offset. Remove the tensioner. Tools include a long socket wrench and an oil or rust dissolver if the bolt is rusty. 4) (5) Remove pulley bolt. Step 1. A failed tensioner Dec 3, 2013 · Belt tensioner removal From below, using the T50 socket, loosen the bolt for the tensioner. What you will need Dec 18, 2021 · 1. 5. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. ) torque. Nov 9, 2020 · Tensioner You do not turn the bolt. to/ia/1AEBT000721A Auto shows you how to repair, install, fix, change or replace a broken, Feb 22, 2024 · Inspect the idler pulley if you hear noise from the engine. Using sandpaper, remove the corrosion buildup where the tensioner was mounted. Again it was a 1/2″ bolt head. Jun 4, 2011 · OP, post a close up picture of your tensioner and stripped bolt. I had a trusted, reputable mechanic do the job and 2 weeks later the tensioner pulley bolt snapped off in the engine block. Remove the skid plate, it's four 12mm bolts. a long handle 13mm to break the top one loose and it is almost necessary to use the ratcheting 13mm wrench here. Here is a video for the 2012: And here is one for the 2005-2008 which is very similar: Sep 29, 2019 · Break and remove the 12 mm bolt hidden below and back from the idler pulley. Replace the AC compressor belt and tighten the adjustor bolts. A tool engages the 3/8" square hole and then that tool handle is used to loosen the tension to remove/replace the belt. a) While the belt is off, you can optionally replace the supercharger's idler pulley using a 15mm deep offset box wrench. After everything was off, I cleaned the mating surface (where the two nodules(?) fit in) for the tensioner with a wire brush. Tensioner Pulley. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. The tensioner pulley has a smooth surface that the top of the belt -- the side with no grooves -- rides on. Remove the bolt, the retaining washer and the pulley. Apr 16, 2008 · 4. Do not remove coil mounting bracket from cylinder head. I tried RockAuto and googling for the part number for just the bolt but couldn't find. I got the tensioner pulley off with no problem but the idler pulley bolt is too long to come out; it hits the frame. Sep 18, 2015 · What typically fails in the belt tensioner is the bearing of the pulley. If your tensioner is old like mine, then it will be stuck and reluctant to move. Here it is removed and set aside while I remove the idler pulley. Put a 3/8 inch drive ratchet right in here. Also if this is the first time the idler was Feb 27, 2024 · Release the tension on the tensioner pulley by placing a wrench on the 14mm bolt on the pulley and pushing it towards the back of the car. Use it. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Jan 30, 2011 · So I decided to change out both the tensioner pulley, idler pulley (kinda impossible to tell which one is squealing since they are so close), and serpentine belt while I was at it. I'll repost once I get the tensioner and belt replaced. com Sep 14, 2021 · This video shows you how to replace your noisy pulley with a new TRQ one on your 1998-2000 Chevy C/K1500. If you strip your tensioner bolt, you can manually depress the tensioner using a jack and a piece of wood. To remove your tensioner, it's a 15-millimeter bolt. Make sure that the new bolt has the same strength markings on the head as the original. Locate the tensioner pulley. I started with the tensioner pulley and arm. Pull down to rotate counterclockwise. Once you have the clearance, remove the 17mm bolt and maneuver the tensioner out of the vehicle through the top. Remove pulley from tensioner. Replace the pulley, washer and bolt and tighten to specified torque illustrated in the repair manual. 8 Liter gasoline, the part number for that pivot bolt is 90001-R1A-A00 and OEMPartsource. This video shows you how to remove your serpentine belt and replace your Tensioner pulley quickly. Go easy on that torx, I was nervous about stripping mine and you need to reuse that bolt. Apr 9, 2017 · 6) Loosen the tensioner again and remove the hex key; for some torque strength, tighten the tensioner a bit if you actually loosened the bolt itself. Over time, the tensioner pulley can start to crack. Apr 4, 2014 · • One 12mm bolt holds this to the alternator (See Image 4) • Three 14mm bolt hold this to the block (See Image 4) Step 4) Remove bolts holding front engine mount. com/manualsAsk Car Questions & Get Ok now choose which one to start with and grab the proper tool to remove the pulley. Apr 22, 2008 · Put a stick into the bolt hole and measure how deep it is. youcanic. ALL the idler pulley bolts AND the tensioner pulley are 14mm. 98 Jun 16, 2022 · After stripping the tensioner bolt on my 2006 Corolla, I looked around and I could not find any answers that did not require to replace the entire assembly, and so I came up with my own. Remove the idler pulley bolt. g. Carefull not to spill fluid when manipulating the reservoir. Aug 20, 2012 · Install the new pulley to the tensioner assembly. I might need to customize a 10mm to be a bit more low profile for to remove the tensioner bolt without removing the lines on the fender wall. To remove one, hold the pulley steady with one hand and remove the bolt with your ratchet. Mar 5, 2022 · The bolt is the one that goes through the center of the tensioner pulley. Mar 7, 2018 · How to Replace a tensioner pulley in your car or truck. Carefully raise the engine until the idler pulley bolt clears the top of the fender. Before removing Jan 27, 2019 · Remove the lock only after the tensioner, pulley, or slipper, and timing belt or timing chain are installed and aligned. Oct 29, 2013 · There is no other means of releasing the tension on a 1988-1995 serpentine belt except by turning the tensioner bolt CCW. With the tensioner pulley and bolt removed, I had success using a telescoping magnet in my right hand to position the bolt, then cupping my left hand underneath the bracket and positioning in place. . My tensioner pulley bolt has snapped off TWICE shortly after having the timing belt/water pump replaced with an OEM kit. Nov 17, 2015 · Pliers, magnets, etc. Feb 5, 2020 · I removed the pulley with a 14 mm socket like you said. Jul 13, 2015 · Step 1 – Release tension on the drive belt and remove the belt. Feb 12, 2023 · I also touch on the location, function, and replacement cost of the tensioner pulley. com/scanner/Get Factory Service Repair Manuals & Specs https://www. Remove the serpentine belt and check the idler pulley for play or noise by spinning it by hand. The tensioner is a packaged unit, pre tensioned. Oct 16, 2002 · Loosen and remove the tensioner nut. Step 2. From the old tensioner, use the impact gun to remove the reverse threaded bolt holding the tensioner bearing dust shield, and reuse dust shield (and bolt/nut as required). Jan 15, 2018 · Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Jack up the oil pan until the engine mount is raised enough to allow clearance for the 17mm belt tensioner bolt. Please help! In this video I will show you how to remove and replace your tensioner pulley. The three idler pulley bolts are NOT reverse Aug 4, 2024 · Its pulley is usually smooth while the other pulleys are grooved. Following these general guidelines and specific instructions from your owners manual or Jun 9, 2008 · You'll need a 12" or larger crescent wrench, a 24MM wrench, a supercharger pulley puller, some lube/grease, a 15mm socket and breaker bar or ratchet for the tensioner, a side cutter or other tool to remove the plastic pins, and a 13mm socket for the brace. Start the engine and ensure the belt and tensioner are working properly. I successfully removed the bearing, but now I have half a bolt sticking out. Doing this will release the tension from the belt so you can pull it off the front of the engine. The way to remove tension will be to pivot the tensioner using a tool (1) on the nut of the tensioner pulley, or (2) a special tool-lug outcropping from the tensioner or (3) in a square opening in the bracket of the tensioner pulley, cover or cap that protects the spring. com http://1aau. Apr 3, 2008 · If you use a socketed bit like I did, use the shortest one you have since clearance is tight. Aug 22, 2009 · If the bolt does not come loose easily when we do this job, I plan to replace that bolt with a new one, because when we drill the tensioner, the original bolt will get nicked by the drill bit. There are two basic pulley types – the idler pulley and the tensioner pulley – but their role and design are similar. Oct 1, 2012 · Clockwise not only moves the tensioner to loosen the belt, but tightens the bolt. Get the necessary tools for the task. Make sure you are assembling and installing the new pulley and hardware in the same order as the old pulley and hardware. • Two 14mm bolts are holding this on near the tow point on the front. I removed the tensioner with a t40 torx bit. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. I recall removing the alternator, an easy job, to get at the top bolt. You can loosen the pulley bolt but you must turn it CW. (2) Install tensioner assembly to It is recommended to always use a professional. You want a flat surface for the new tensioner so the pulley it aligned properly. Tensioners and idler pulley, like any other part, don't last forever, and automotive technicians will be replacing more and more of them. For the 2013 Honda Civic LX with the 1. The bolt is very tight and took me more than a few good "umphs!" Feb 22, 2024 · Put pressure on the tensioner’s 17mm head to move the tensioner up and remove the locking pin. Like and subscribe. Oct 1, 2024 · Here’s a step-by-step guide on how to remove a tensioner pulley bolt. Use a 16mm socket to remove the idler pulley that bolts to the alternator. Remove the tensioner by moving forward and twisting out and up. The pulley will move back up and stop in the spring lock position and then the bolt will break loose. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. A failing tensioner bearing can emit a grinding noise, a rattle, or a constant and unpleasant dull moan. If not replaced on time, it can fail while the engine is running. On our vehicle, the idler pulley is on the tensioner itself, but an idler pulley can be separate from the tensioner and is typically held in place by a single bolt. Some other ones, as shown at the right in Figure 1, have a square hole meant to accept a 3/8 drive wrench directly. Symptoms Of A Bad Tensioner Pulley. Feb 17, 2011 · see the pin in the pic above^^ Also - when you get the belt out of the way, use a 12mm on the bolt you can see ( actually you can see the hole at the bottom on the photo above) and then use a 6mm hex bit to remove the bolt from the center of the tensioner ^^^^ Dec 29, 2020 · Next, insert the T60 socket into the tensioner and rotate and hold it to the right. Referring to Figure 1, release the pull on the tensioner pulley by using a wrench to turn the big bolt head in the middle of it. - Using the same setup you used to release belt tension, now move the bolt in the center of the pulley the oppiset direction (counterclockwise). lbs. - nothing worked, until I realized that putting the tensioner pulley and bolt in place first severely limits working space. Move it from the idler pulley up top. The idler pulley needs a 15 mm to remove it, and here it is removed. To remove the main serpentine belt connected to your alternator, use your breaker bar and a 13mm socket on the tensioner pulley bolt and rotate counterclockwise to relieve tension on the belt. (4) Remove tensioner assembly from mounting bracket (one nut) (Fig. The belt tensioner’s pulley can be replaced, but this task requires some special equipment, namely: a hydraulic press, and; a bearing puller kit. The pulley should slide right off the spindle with some fancy hand work. Buy Now!New Serpentine Belt Tensioner from 1AAuto. Once the pulley and hardware are in place, hand Buy YOUCANIC Pro Scanner https://www. Dec 6, 2016 · Tensioner Removal Pt 1 Now you need to lock the tensioner into its position in order to access the bolts that holds the belt tensioner. Why would you want to loosen the bolt? A replacement belt tensioner pulley is not available unless you try to replace the belt tensioner pulley with a idler pulley. This is probably optional, but I did it as I thought it’d give me a little extra wiggle room. Removing the hose itself. Also, the bottom bolt to remove the tensioner altogether is practically inaccessible. How to I reinstall this tensioner pulley considering the spring compressing when I turn it counterclockwise? Is there a way to lock the tensioner while torquing the bolt for the pulley? 2. How this video Jan 14, 2016 · The tensioner belt pulley and bolt have a problem however Honda is not releasing any information. Do you know the part # so I can order from a Toyota specialty parts Jun 12, 2023 · Buy Now!New Accessory Drive Belt Tensioner from 1AAuto. Pic of after market tensioner, and you can see the square hole for the tool in this design. Note: Nissan sells the replacement pulley with a new spindle. If you decide to replace the tensioner pulley at home, I also take a minute to show you the steps for removal. Oct 13, 2015 · This is an instructional video showing how to change a tensioner pulley on at 1999-2005 Dodge Neon. Removing the belt is pretty easy. The noise can be described as whining. Open the hood of your vehicle. Turn the pulley bolt counterclockwise with a ratchet and a socket. com https://trq. There is a small hole at the bottom of the tensioner assembly that allows you to place a small punch of something into the hole once you've relieved the tension on the belt. Position the tensioner in the vise so you can access the pulley bolt. , for searchers, a fox tensioner pulley comes off with a left hand thread IIRC, whereas a 94-95 tensioner pulley comes off with a conventional thread, as Kurt noted). It is as if you are trying to remove the pulley itself but that will not happen, the tensioner assembly will move. Jul 10, 2013 · The long mounting bolt positioned behind the tension pulley was a real PIA because alternator is too close to use a an offset ratchet wrench (too thick), so it was 45 minutes of 1/8 inch turns. Sep 3, 2015 · Position your jack underneath the engine oil pan and place your block of wood on the pad. Then slide the belt off of the pulleys. Sep 22, 2016 · Assemble and install the new pulley with the appropriate hardware. The Difference Between Idler Pulleys and Tensioner Pulleys. Notice that the pulley is on the left. May 14, 2018 · The car is at the mechanic now, I can't check, but I think a possible solution would be to move the hydraulic tensioner on the pulley side of the bracket if there is room, one could use longer bolt to attach the tensioner to the engine and raise it using a thick spacer. 9. cgteot hqcn airt nlat slr eeryx gqdokoa nvjty orpfq hxpqx